82-05-01 R2: 82-05-01 R2 EMPRESA BRASILEIRA DE AERONAUTICA S/A (EMBRAER): Amendment 39-4325 as amended by Amendment 39-4455 is further amended by Amendment 39- 4747. Applies to Models EMB-110P1 and EMB-11OP2 airplanes, certificated in any category.
COMPLIANCE: Required as indicated, unless already accomplished:
To prevent failure of wing flap actuators, accomplish the following:
A) Within the next 50 hours time-in-service after March 1, 1982, and thereafter at intervals not to exceed 1500 landings or 12 months time-in-service, whichever occurs first.
1. Prepare the wing flap actuators for inspection by extending the flaps to the fully-extended position.
CAUTION
Make sure that the Battery Switch is "Off" and that flaps are not inadvertently operated while the
flap actuators are being serviced.
2. Disconnect each wing flap from the actuator lug by removing the cotter pin, nut, washer and attaching bolt.
CAUTION
When removing the attaching bolt, provide a support for flap to prevent its rotation and possible
damage.
3. Remove the safety wire and four retaining screws from the outer cover of the actuator.
4. Slide the inner and outer covers toward the reduction gearbox to expose the threaded shaft. Clean the shaft in accordance with good aircraft practices.
5. While manually retracting and extending the threaded shaft, determine:
a. General condition of the shaft.
b. Movement of the shaft while turning it by hand - must be free and smooth.
c. Longitudinal motion of the shaft in the ballscrew/nut assembly - play must be practically undetectable by handling manually.
d. That the transverse motion of the ballscrew/nut assembly, measured at the rod end of the shaft, does not exceed .20 inch (5 mm), when the shaft is fully extended, near the middle of the course, and retracted.
e. General condition of the ballscrew/nut, its attachment to the main carrier tube, the fastening of the ball-return tube and the general condition of its clamp in the D2246-3 and D2246-4 actuators, and safety of the ball-return cover in the D2246-5, D2246-6, D2246-31 and D2246-41 actuators. For access, it is necessary to remove the plastic strip EEMCO P/N A12139 from the primary cover (if the plastic strip is not damaged during removal, it may be reused).
(i) With the jackscrew extended, move both covers to the rod end, leaving the ball nut completely exposed.
(ii) Remove all dirt and grease from the ball nuts.
(iii) Check the ball-return tube fastening clamp for general condition and proper safety by attempting to move it longitudinally and rotationally. Also check the general condition and safety of the ball-return tube and for security of the ballscrew. Any indication of looseness of the ball-return tube fastening clamp or the ball-return tube is cause for replacement of the actuator.
(iv) Reinstall the plastic strip P/N A12139.6. Inspect for damage and wear of sealing rings in the inner and outer actuator covers, used to protect the ballscrew and threaded shaft from moisture and dirt.
7. If any of the items inspected in Sections 5 and 6 above are not satisfactory, repair or overhaul the actuator in accordance with EEMCO Service Bulletin 27-53- 02, or replace, as necessary.
8. Lubricate the actuator and reduction gearbox:
a. Remove the safety wire and upper screw where the actuator joins reduction gearbox.
b. Manually extend the jackscrew to the mechanical stop.
c. Inject MIL-G-23827 grease into the gearbox through the screw hole to fill the gearbox and main actuator tube.
d. Temporarily install the gearbox upper screw.
e. Manually retract the jackscrew until fresh grease appears between the ball nut and jackscrew.
f. Remove the gearbox upper screw again to remove the excess grease by continuing to manually retract the jackscrew to the mechanical stop.g. Install the upper screw in the gearbox; safety screw with lockwire.
h. Clean the main actuator tube exterior by removing all grease to prevent dust deposits.
i. Lubricate the extended jackscrew by brush-daubing it with MIL- G-23827 grease.
9. Slide the outer cover aft to the proper position on the rod end cap.
10. Install the four retaining screws and safety wire.
11. Reconnect the flap to the actuator lug by installing attaching bolt, washer, nut and cotter pin. Adjust the wing flap control system to assure that the flap actuator does not contact the mechanical stop before the actuating motor stops rotating. The motor stop should be contacted, at a minimum distance of 1/4 turn, before the actuator contacts its mechanical stop for actuators P/N D2246-3, D2246-4, D2246-31, and D2246-41. The minimum distance for P/N D2246-5 and D2246-6 actuators is 1/2 turn. Damage to the mechanism may result if these distances are not maintained.
12. Check for proper operation and rigging of the wing flaps and flap position indication according to EMBRAER Technical Manual T.O. 1C95-2-5. Check and, if necessary, adjust the flap asymmetry detection system.
B) On or before September 30, 1982, replace the flap actuators P/N 2246-3 and D2246-4 with actuators P/N 2246-5 and D2246-6 or P/N D2246-31 and D2246-41, respectively, and continue to comply with paragraph A) of this AD.
C) Upon request by the operator, an FAA Maintenance Inspector, subject to the approval of the Atlanta Aircraft Certification Office, may adjust the inspection compliance times to an established inspection period of the operator if the request contains substantiating data to justify the increase for that operator.
D) Any equivalent method of compliance with this AD must be approved by the Manager, Atlanta Aircraft Certification Office, FAA, 3400 Norman Berry Drive, East Point, Georgia 30320; telephone (404) 763-7428.
EMBRAER Service Bulletin No. 110-27-043, Revision 02, dated July 13, 1983, covers the subject matter of this AD.
This AD supersedes AD 79-24-03 R1, Amendment 39-3974 which, in turn, revised AD 79-24-03, Amendment 39-3616.
Amendment 39-4325 became effective March 1, 1982.
Amendment 39-4455 became effective on August 24, 1982.
This Amendment 39-4747 becomes effective on October 26, 1983.
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93-13-04: 93-13-04 FOKKER: Amendment 39-8617. Docket 91-NM-121-AD. Supersedes AD 89-07-16 R1, Amendment 39-6444.
Applicability: Model F28 Mark 1000, 2000, 3000 and 4000 series airplanes, certificated in any category.
Compliance: Required as indicated, unless accomplished previously.
To prevent reduced structural integrity of these airplanes, accomplish the following:
NOTE 1: This AD references Fokker Structural Integrity Program (SIP) Document 28438, Part I, including revisions up through November 1, 1988; and Fokker SIP Document 28438, Part I, including revisions up through October 15, 1992; for inspection procedures, compliance times, repairs, replacement and reporting requirements. In addition, this AD specifies compliance times different from those included in the SIP Document. Where there are differences between the AD and the SIP Document, the AD prevails.
NOTE 2: Cracked structure detected during the inspections required by paragraph (a) or (b) of this AD that is repaired or replaced in accordance with data meeting the certification basis of the airplane and approved by the Rijksluchtvaartdienst (RLD) is equivalent to FAA approval and constitutes an acceptable method of compliance.
(a) Within six months after February 5, 1990 (the effective date of Amendment 39-6444, AD 89-07-16 R1), incorporate into the FAA-approved maintenance program the inspections, inspection intervals, repairs, or replacements defined in the Fokker Structural Integrity Program (SIP) Document 28438, Part I, including revisions up through November 1, 1988; and inspect, repair, and replace, as applicable. The non-destructive inspection techniques referenced in this document provide acceptable methods for accomplishing the inspections required by this AD. Inspection results, where a crack is detected, must be reported to Fokker, in accordance with the instructions of the SIP document. Information collection requirements contained in this regulation have beenapproved by the Office of Management and Budget (OMB) under the provisions of the Paperwork Reduction Act of 1980 (44 U.S.C. 3501 et seq.) and have been assigned OMB Control Number 2120-0056.
(b) Within six months after the effective date of this AD, replace the revision of the FAA-approved maintenance program required by paragraph (a) of this AD with the inspections, inspection intervals, repairs, or replacements defined in the Fokker SIP Document 28438, Part I, including revisions up through October 15, 1992; and inspect and repair, or replace, as applicable. The non-destructive inspection techniques referenced in this document provide acceptable methods for accomplishing the inspections required by this AD. Inspection results, where a crack is detected, must be reported to Fokker, in accordance with the instructions of the SIP document. Information collection requirements contained in this regulation have been approved by the Office of Management and Budget (OMB) under theprovisions of the Paperwork Reduction Act of 1980 (44 U.S.C. 3501 et seq.) and have been assigned OMB Control Number 2120-0056.
(c) Cracked structure detected during the inspections required by paragraph (a) or (b) of this AD must be repaired or replaced, prior to further flight, in accordance with the instructions in Fokker SIP Document 28438, Part I, including revisions up through November 1, 1988 [for airplanes inspected in accordance with paragraph (a) of this AD]; or Fokker SIP Document 28438, Part I, including revisions up through October 15, 1992 [for airplanes inspected in accordance with paragraph (b) of this AD]; or in accordance with other data meeting the certification basis of the airplane which is approved by the Manager, Standardization Branch, ANM-113, FAA, Transport Airplane Directorate, or by the RLD.
(d) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Standardization Branch, ANM-113, FAA, Transport Airplane Directorate. Operators shall submit their requests through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, Standardization Branch, ANM-113.
NOTE 3: Repairs approved as alternative methods of compliance for AD 89-07-16 R1 constitute valid approvals for compliance with this AD, unless otherwise specified.
NOTE 4: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Standardization Branch, ANM-113.
(e) Special flight permits may be issued in accordance with FAR 21.197 and 21.199 to operate the airplane to a location where the requirements of this AD can be accomplished.
(f) The inspections, repair, and replacement procedures shall be done in accordance with Fokker Structural Integrity Program (SIP) Document 28438, Part 1, revised up through October 15, 1992, which contains the following list of effective pages:
Item Number
Page Number
Revision Level
Shown on Page
Date
Shown on Page
INTRODUCTION
-
1-27
-
October 15, 1992
INSPECTIONS
27-20-01
1
-
March 1, 1982
27-30-01
1
3
August 31, 1990
27-40-01
1
2
August 31, 1990
27-50-01
1
2
March 20, 1986
27-50-02
1
2
March 20, 1986
27-50-03
1
2
March 20, 1986
27-50-04
1
2
March 20, 1986
27-50-05
1
-
March 1, 1982
27-50-06
1
-
March 1, 1982
27-50-07
1
2
August 31, 1990
27-50-08
1
3
August 31, 1990
27-50-09
1
3
August 31, 1990
27-50-10
1
1
August 31, 1990
27-61-01
1
1
August 31, 1990
27-61-02
1
2
October 15, 1992
27-61-03
1
2
August 31, 1990
27-63-01
1
1
August 31, 1990
27-63-02
1
-
March 1, 1982
27-63-03
1
1
November 1, 1988
27-63-04
1
1
August 31, 1990
27-63-05
1
1
November 1, 1988
29-10-01
1
1
August 31, 1990
32-10-01
1
1
August 31, 1990
32-10-02
1
1
August 31, 1990
32-10-03
1
1
August 31, 1990
32-10-04
1
1
August 31, 1990
32-10-05
1
3
October 15, 1992
32-30-01
1
1
October 15, 1992
32-42-01
1
1
August 31, 1990
32-42-02
1
1
August 31, 1990
32-50-01
1
3
October 15, 1992
52-10-01
1
2
May 1, 1984
52-10-01
2
-
May 1, 1984
52-10-02
1
2
August 31, 1990
52-10-03
1
3
October 15, 1992
52-10-05
1
-
October 15, 1992
52-20-01
1
6
October 15, 1992
52-20-02
1
5
October 15, 1992
52-30-01
1
2
August 31, 1990
52-30-02
1
2
August 31, 1990
52-30-03
1
2
August 31, 1990
52-30-04
1
2
August 31, 1990
52-30-05
1
3
October 15, 1992
52-30-05
2
4
October 15, 1992
52-30-06
1
2
October 15, 1992
52-30-07
1
2
October 15, 1992
Item Number
Page Number
Revision Level
Shown on Page
Date
Shown on Page
52-30-07
2
-
October 15, 1992
52-30-08
1
1
August 31, 1990
52-30-09
1
-
October 15, 1992
52-30-10
1
-
October 15, 1992
52-30-11
1
-
October15, 1992
52-31-01
1
1
August 31, 1990
52-31-02
1
2
August 31, 1990
52-40-01
1
4
October 15, 1992
52-40-02
1
4
October 15, 1992
53-10-01
1-2
4
October 15, 1992
53-10-02
1
4
October 15, 1992
53-10-02
2
3
(deleted)
53-10-03
1
4
October 15, 1992
53-10-04
1
3
October 15, 1992
53-10-05
1-2
4
October 15, 1992
53-10-06
1
4
October 15, 1992
53-10-07
1
3
October 15, 1992
53-10-08
1
5
October 15, 1992
53-10-08
2-3
2
October 15, 1992
53-10-09
1
2
August 31, 1990
53-10-10
1
3
October 15, 1992
53-10-11
1
3
October 15, 1992
53-10-12
1
2
October 15, 1992
53-10-13
1
2
October 15, 1992
53-10-14
1
4
October 15, 1992
53-10-18
1
3
October 15, 1992
53-10-18
2
1
October 15, 1992
53-10-18
3
-
October 15, 1992
53-10-19
1
2
October 15, 1992
53-10-20
1
2
October 15, 1992
53-10-21
1
2
October 15, 1992
53-10-22
1
1
October 15, 1992
53-10-23
1
1
October 15, 1992
53-10-24
1-
(Not Dated)
53-10-24
2
-
October 15, 1992
53-10-25
1
-
October 15, 1992
53-30-01
1
3
October 15, 1992
53-30-02
1
3
October 15, 1992
53-30-03
1
4
October 15, 1992
53-30-05
1-2
3
October 15, 1992
53-30-06
1-6
3
October 15, 1992
53-30-06
7-9
-
October 15, 1992
53-30-07
1
3
October 15, 1992
53-30-07
2
2
October 15, 1992
53-30-07
3
1
October 15, 1992
53-30-08
1
3
October 15, 1992
53-30-09
1
1
October 15, 1992
53-30-09
2-8
-
October 15, 1992
53-40-01
1
2
October 15, 1992
Item Number
Page Number
Revision Level
Shown on Page
Date
Shown on Page
53-40-02
1
4
October 15, 1992
53-40-02
2
1
October 15, 1992
53-40-03
1
2
August 31, 1990
53-40-04
1
4
October 15, 1992
53-50-01
1
1
August 31, 1990
53-50-01
2
2
August 31, 1990
55-30-01
1
4
October 15, 1992
55-50-01
1
4
October 15, 1992
55-50-02
1
4
October 15, 1992
55-50-04
1
1
August 31, 1990
55-50-05
1
-
October 15, 1992
57-10-01
1
3
October 15, 1992
57-10-01
2
2
March 20, 1986
57-10-02
1
2
October 15, 1992
57-10-02
2
2
March 20, 1986
57-10-03
1
2
October 15, 1992
57-10-03
2
2
March 20, 1986
57-10-04
1
4
August 31, 1990
57-10-05
1
4
October 15, 1992
57-10-06
1
5
October 15, 1992
57-10-07
1
5
October 15, 1992
57-10-07
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3
October 15, 1992
57-10-09
1
1
October 15, 1992
57-10-10
1
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October 15, 1992
57-30-01
1-2
5
October 15, 1992
57-30-02
1
2
October 15, 1992
57-40-01
4
3
October 15, 1992
57-40-01
2
2
August 31, 1990
57-40-01
3
3
August 31, 1990
57-40-01
4
2
August 31, 1990
57-40-02
1
4
October 15, 1992
57-40-03
1
2
August 31, 1990
57-40-04
1
2
October 15, 1992
57-40-04
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2
March 20, 1986
57-40-05
1
4
October 15, 1992
57-40-06
1
3
October 15, 1992
57-40-07
1
3
October 15, 1992
57-40-08
1
3
October 15, 1992
57-40-09
1
2
August 31, 1990
57-40-10
1
1
August 31, 1990
57-40-11
1
1
August 31, 1990
57-50-01
1
2
August 31, 1990
57-50-02
1
3
October 15, 1992
57-50-03
1
3
October 15, 1992
57-50-04
1
3
October 15, 1992
57-50-05
1
3
October 15, 1992
57-50-06
1
3
October 15, 1992
71-20-01
1
3
August 31, 1990
72-00-01
1
1
May 1, 1984
Item Number
Page Number
Revision Level
Shown on Page
Date
Shown on Page
ILLUSTRATIONS
27-20-01
1
-
March 1, 1982
27-30-01
1
-
March 1, 1982
27-40-01
1
-
March 1, 1982
27-50-01
1
1
August 31, 1990
27-50-01
2
-
August 31, 1990
27-50-10
1
-
September 25, 1987
27-61-01
1
-
March 1, 1982
27-61-03
1
-
March 1, 1982
27-63-01
1
-
March 1, 1982
27-63-02
1
-
March 1, 1982
29-10-01
1
-
March 1, 1982
32-10-01
1
-
March 1, 1982
32-10-02
1
-
March 1, 1982
32-10-03
1
-
March 1, 1982
32-42-01
1
-
March 1, 1982
32-50-01
1
-
March 1, 1982
52-10-01
1
2
August 31, 1990
52-10-02
1
1
October 15, 1992
52-10-05
1
-
October 15, 1992
52-20-01
1
-
March 1, 1982
52-30-01
1
1
August 31, 1990
52-30-01
2
-
August 31, 1990
52-30-05
1
2
October 15, 1992
52-30-06
1
2
October 15, 1992
52-30-09
1
-
October 15, 1992
52-31-01
1
1
November 1, 1982
52-40-01
1
-
March 1, 1982
53-10-01
1
1
August 31, 1990
53-10-01
2
-
August 31, 1990
53-10-03
1
-
August 31, 1990
53-10-04
1
1
October 15, 1992
53-10-05
1
2
August 31, 1990
53-10-06
1
-
August 31, 1990
53-10-07
1
1
October 15, 1992
53-10-08
1
4
August 31, 1990
53-10-09
1
-
March 1, 1982
53-10-10
1
1
August 31, 1990
53-10-11
1
-
March 1, 1982
53-10-12
1
-
March 1, 1982
53-10-14
1
2
October 15, 1992
53-10-18
1
3
October 15, 1992
53-10-18
2
-
October 15, 1992
53-10-19
1
-
September 25, 1987
53-10-20
1
-
September 25, 1987
53-10-21
1
-
November 1, 1988
53-10-22
1
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August 31, 1990
53-10-23
1
1
October 15, 1992
53-10-24
1
-
October 15, 1992
Item Number
Page Number
Revision Level
Shown on Page
Date
Shown on Page
53-10-25
1
-
October 15, 1992
53-30-01
1
1
August 31, 1990
53-30-02
1
-
August 31, 1990
53-30-03
1
2
August 31, 1990
53-30-05
1
2
October 15, 1992
53-30-06
1-5
-
October 15, 1992
53-30-07
1-6
-
October 15, 1992
53-30-08
1-2
-
October 15, 1992
53-30-09
1-9
-
October 15, 1992
53-40-01
1
1
August 31, 1990
53-40-02
1
2
October 15, 1992
53-40-03
1
-
December 15, 1983
53-40-04
1
1
August 31, 1990
53-50-01
1
-
March 1, 1982
55-30-01
1
1
October 15, 1992
55-50-01
1
2
October 15, 1992
57-10-01
1
2
October 15, 1992
57-10-02
1
-
March 1, 1982
57-10-04
1
-
March 1, 1982
57-10-05
1
1
August 31, 1990
57-10-06
1
-
March 1, 1982
57-10-07
1
2
October 15, 1992
57-10-09
1
-
August 31, 1990
57-10-10
1
-
October 15, 1992
57-30-01
1
1
November 1, 1988
57-30-021
1
August 31, 1990
57-40-01
1
2
August 31, 1990
57-40-01
2
-
August 31, 1990
57-40-02
1
1
August 31, 1990
57-40-03
1
-
March 1, 1982
57-40-05
1
1
August 31, 1990
57-40-07
1
1
August 31, 1990
57-40-09
1
-
September 25, 1987
57-40-10
1
-
September 25, 1987
57-40-11
1
-
September 25, 1987
57-50-02
1
-
March 1, 1982
57-50-04
1
-
March 1, 1982
57-50-06
1
-
March 1, 1982
71-20-01
1
-
March 1, 1982
This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR Part 51. Copies may be obtained from Fokker Aircraft USA, Inc., 1199 North Fairfax Street, Alexandria, Virginia 22314. Copies may be inspected at the FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
(g) This amendment becomes effective on August 18, 1993.
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