62-23-04: 62-23-04 GENERAL DYNAMICS/CONVAIR: Amdt. 497 Part 507 Federal Register October 19, 1962. Applies to All Model 30 Aircraft.
Compliance required as indicated.
As a result of cracking of the main landing gear door upper forward attachment fitting, P/N 30-55153, the following shall be accomplished:
(a) Within the next 100 hours' time in service after the effective date of this AD, unless already accomplished within the preceding 250 hours' time in service, and at intervals thereafter not to exceed 350 hours' time in service following that initial inspection, conduct a close visual and dye penetrant inspection of P/N 30-55153 to detect any cracking of the fitting in the vicinity of the attachment of the door actuator. Particular attention shall be given to the radii between the leg and base of these tee-shaped fittings.
(b) Any fitting inspected per (a) and found to exhibit a crack not exceeding 4 inches in length shall be replaced with an uncracked part or repaired inaccordance with General Dynamics/Convair Telegraphic Service Instructions dated August 10, 1962, or an equivalent method approved by the Chief, Engineering and Manufacturing Branch, FAA Western Region, prior to further flight.
(c) Fittings repaired per (b) shall be reinspected in accordance with the inspection provisions of (a) at intervals not to exceed 100 hours' time in service.
(d) Any fitting inspected in accordance with (a) or (c) and found to exhibit a crack greater than 4 inches in length shall be replaced with an uncracked part prior to further flight.
(e) When fitting, P/N 30-55153, is reworked in accordance with the provisions of General Dynamics/Convair Service Bulletin No. 32-38, or equivalent rework approved by the Chief, Engineering and Manufacturing Branch, FAA Western Region, the inspections prescribed by (a) or (c) may be discontinued.
(f) Upon request of the operator, an FAA maintenance inspector, subject to prior approval of the Chief, Engineering and Manufacturing Branch, FAA Western Region, may adjust the repetitive inspection intervals specified in this AD to permit compliance at an established inspection period of the operator, if the request is substantiated by technical data and/or other facts which justify the acceptability of such increased intervals.
(General Dynamics/Convair Alert Service Bulletin No. A32-11, Telegraphic Service Instructions dated August 10, 1962, and Service Bulletin No. 32-38 pertain to this subject.)
This directive effective October 19, 1962.
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84-01-04: 84-01-04 GARRETT TURBINE ENGINE COMPANY (GTEC, formerly AiResearch Manufacturing Company of Arizona): Amendment 39-4792. Applies to GTEC Engine Models TSE331-3 and TPE331-1, -2, -3, -5, and -6 series engines.
Compliance required as indicated, unless already accomplished.
To reduce the possibility of rapid destruction of the engine turbine, accomplish the following:
(a) Inspect in accordance with the following schedule, P/N 868630-1, -2, -3, -4, and -7 third stage turbine wheels, identified by serial number (S/N) below, in accordance with paragraph 2 of GTEC Service Bulletin (SB) No. TPE/TSE331-72-0351, dated April 14, 1982, or equivalent approved by the Manager, Western Aircraft Certification Field Office. Remove from service, prior to further flight, third stage turbine wheels not meeting the inspection criteria. Third stage turbine wheels meeting the inspection criteria may be continued in service to the life limits of paragraph (d) herein.
WHEEL TOTAL CYCLES
INSPECT
Less than 900
Before accumulation of 1000 cycles.
900 or more, and less than 1000
Within the next 100 cycles.
1000 or more, and less than 1200
Within the next 50 cycles.
More than 1200
Within the next 10 cycles.
NOTES: For purposes of this AD, a cycle is defined as any operating sequence involving an engine start, aircraft takeoff and landing, followed by engine shutdown, and one cycle shall be counted for each such operational sequence.
For purposes of this AD, turbine wheels which comply with paragraph 2 of GTEC SB No. TPE/TSE/331-72-0351 or an equivalent approved by the Manager, Western Aircraft Certification Field Office, must have the SB annotated on the life limited parts log card which is located either with the third stage wheel assembly or with the engine log book.
Serial Numbers:
0-01345-419
0-01345-1313
0-01345-2372
9-01345-15426
420
1314
2374
15427
421
1315
2375
15428
422
1316
2376
15429
423
1317
237715432
424
1318
2378
15433
425
1319
2379
18246
426
1320
2380
18247
428
1321
2381
18248
430
1322
2382
18250
431
1323
2383
18251
432
1324
2384
18252
433
1325
2385
18253
435
1326
2386
18256
436
1328
2387
18258
437
1329
2388
18259
438
1330
2529
18260
439
1331
3106
18262
440
1332
3107
18263
441
1335
3109
18264
442
1336
3110
18265
443
1338
3111
18266
444
2336
3112
18286
446
2337
3113
18287
447
2338
3114
18288
448
2339
3118
18289
449
2340
3119
18302
450
2341
3121
18304
451
2342
3122
18305
452
2343
3123
18310
453
2344
3124
18311
454
2345
3125
18316
455
2346
3126
18317
456
2347
3127
18318
458
2348
3128
18320
459
2349
3129
18321
461
2350
3130
18323
463
2351
3131
18324
1296
2352
3121
18325
1298
2353
3133
18326
1299
2354
3124
18328
1301
2355
3135
18329
1302
2356
3136
18330
1304
2357
3140
18414
1305
2358
3141
18415
1306
2359
3145
13072364
3146
1308
2365
3147
1309
2366
3149
1311
2367
3150
1312
2369
3152
2371
3153
3737
(b) Remove from service according to the following schedule, P/N 868630-1, -2, -3, -4, and -7 third stage turbine wheels identified by S/N below:
WHEEL TOTAL CYCLES
REMOVE*
Less than 1300.
Before accumulation of 1500 cycles.
1300 or more and less than 2550.
Before accumulation of 2600 cycles or within the next 200 cycles whichever occurs first.
2550 or more.
Within the next 50 cycles.
*No wheel listed below may exceed 1500 total cycles in service after June 1, 1983.
Serial Numbers:
0-01345-18350
0-01345-20025
0-01345-21873
18623
20026
21874
18659
20130
21875
18660
20588
21876
18663
20589
21877
18669
20590
21878
18672
20591
21879
18673
20592
21880
18674
20593
21881
18676
20594
21882
18677
20595
21883
18678
20596
21884
19294
20597
21885
19295
20598
21886
19321
20599
21887
19980
20600
2188819983
20601
21889
19984
20602
21890
19985
20603
21891
19986
20604
21892
19987
20605
21893
19988
20606
21894
19989
20607
21895
19990
20608
21896
19991
20609
21897
19992
20611
21898
19993
20612
21899
19994
20613
21900
19995
20614
21903
20615
19996
20616
21904
19997
20617
21905
19998
20618
21906
19999
20619
21907
20000
20620
21908
20001
20621
21909
20002
20622
21910
20003
20623
21911
20004
20624
21914
20008
20625
22332
20009
20626
22333
20010
20627
20011
20628
20012
20629
20013
20630
20014
20631
20015
20632
20016
20633
20017
20634
20018
20635
20019
20637
20020
20779
20021
21869
20022
21870
20023
21871
20024
21872
(c) Inspect, prior to accumulating 2600 total wheel cycles, P/N 868630-1, -2, -3, -4, and -7 third stage turbine wheels introduced into service on or after March 24, 1978, and not listed by S/N in paragraph (a) or (b) herein, in accordancewith paragraph 2 of GTEC SB No. TPE/TSE/331-72-0351, dated April 14, 1982, or equivalent approved by the Manager, Western Aircraft Certification Field Office. Remove from service prior to further flight third stage turbine wheels not meeting the inspection criteria. Third stage turbine wheels meeting the inspection criteria may be continued in service to the life limits of paragraph (d) herein.
(d) Remove from service the following turbine wheels within the cyclic life limits specified below:
WHEEL STAGE
PART NUMBER
CYCLE LIFE
First
867569-1, -3, -7
5700 cycles
Second
868272-1, -2, -3, -4
5400 cycles
Third
868630-1, -2, -3, -4, -7
3600 cycles
Third
868630-8
4300 cycles
Third
895539-1, -2, -3, -4
2000 cycles
Turbine wheels listed in this paragraph introduced into service prior to March 24, 1978, were not required to have their cyclic lives recorded. As of the effective date of this AD, lives of these wheels shall be converted to cycles by crediting each hour of operation 9 with 1.5 cycles (i.e.: 3500 hrs x 1.5 = 5250 cycles). Actual cycles, if known, may be used in lieu of this conversion. Thereafter, wheel operating life shall be accrued in cycles.
Remove from service in accordance with the following schedule P/N 895539-1, -2, -3, and -4 third stage turbine wheels which exceed the above-listed cyclic limits after converting from hours to cycles:
WHEEL TOTAL CYCLES
REMOVE
2,000 to 3,750
Within the next 300 cycles.
3,751 to 4,500
Within the next 175 cycles.
4,501 to 5,250
Within the next 75 cycles.
Remove from service within the next 300 cycles or 10 months in service, whichever comes first after the effective date of this amendment, P/N 867569-1, -3, -7, P/N 868272-1, -2, -3, -4, and P/N 868630-1, -2, -3, -4, -7 turbine wheels which exceed the above-listed cyclic limits after converting from hours to cycles.
(e) Prior to accumulating an additional 2700 cycles after February 11, 1982, onall affected engines containing P/N 868630-1, -2, -3, or -4 or P/N 895539-1, -2, -3, or -4 third stage turbine wheels, or upon next removal of the third stage turbine wheel, after September 9, 1982, whichever occurs earlier, either:
(1) Remove curvic coupling gasket, P/N 868892-2, located forward of third stage turbine wheel, and replace it with a serviceable P/N 868892-9 curvic coupling gasket or subsequently approved part number gasket as prescribed in paragraph 2 of GTEC SB No. TPE331-72-0300, dated September 9, 1981, or an equivalent approved by the Manager, Western Aircraft Certification Field Office; or,
(2) Replace the third stage turbine wheel with a P/N 868630-7, P/N 868630-8, or an equivalent approved by the Manager, Western Aircraft Certification Field Office.
NOTE: The P/N 868630-1, -2, -3, or -4 turbine wheel may be modified to the P/N 868630-7 third stage turbine wheel design by compliance with instructions provided in GTEC SB No. TPE331-72-0327, dated December 14, 1981, or an equivalent approved by the Manager, Western Aircraft Certification Field Office.
(f) Remove the third stage turbine seal P/N 868259-1 and replace with a serviceable P/N 868259-2 or subsequently approved part number seal as prescribed in paragraph 2 of GTEC SB No. TPE331-72-0380, dated November 17, 1982, or an equivalent approved by the Manager, Western Aircraft Certification Field Office, upon next removal of the third stage turbine wheel from all affected engines after February 1, 1983.
(g) Remove third stage turbine stators P/N 868379-1 from all affected engines and replace with a serviceable P/N 868379-3 or subsequently approved part number stator, as prescribed in paragraph 2 of GTEC SB No. TPE331-72-0384, dated November 17, 1982, or an equivalent approved by the Manager, Western Aircraft Certification Field Office, no later than next removal of the third stage turbine wheel after 2000 hours stator third stage total time, or time since new, or timesince overhaul.
NOTE: Operating time and cycles are to be recorded in the Engine Log Book for P/N 868379-3 and subsequent P/N turbine stators.
(h) Special flight permits may be issued in accordance with FAR 21.197 and 21.199 to operate aircraft to a base for the accomplishment of inspections or modifications required by this AD.
(i) Alternative inspections, modifications, or other actions which provide an equivalent level of safety may be used when approved by the Manager, Western Aircraft Certification Field Office, FAA Northwest Mountain Region.
The manufacturer's specifications and procedures identified and described in this directive are incorporated herein and made a part hereof pursuant to 5 U.S.C. 552(a)(1). All persons affected by this directive who have not already received these documents from the manufacturer may obtain copies upon request to Garrett Turbine Engine Company, Attn: Customer Service Engineering, Department 77-4, P.O. Box 5217, Phoenix,Arizona 85010. These documents also may be examined at FAA Rules Docket, Federal Aviation Administration, New England Region, Office of the Regional Counsel, Burlington, Massachusetts 01803.
This AD supersedes AD 82-27-07, Amendment 39-4528, which became effective January 7, 1983.
This amendment becomes effective January 25, 1984.
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